Development of Aluminum Custom Pallets used in an Electronics Manufacturing Process

  • This part was a result of partnering with our customer early in the engineering & development stage.
  • This partnership helped design & manufacture a high quality, but low cost pallet.
  • Flatness and tightly positioned dowel pin holes along with repeatable close tolerance pocket features made this project a manufacturing challenge
  • This part was manufactured using precision 4 axis machining, hard anodizing with a PTFE, & complete inspection with our new Zeiss coordinate measuring machine (CMM). Tolerances held on this project were held to .0005" on milling sequences while holding .003" flatness.
  • Part material 6061-T6 Aluminum. 1" X 14" X 18"
  • We manufactured this project from prototype to production (approx. 300 pieces per year).
Manufacturing of an Aluminum Electrical Housing & Covers Project Highlights
Project Name & Description
Custom Pallets Used for proprietary Process for Manufacturing Electronic power supplies
Capabilities Applied/Processes
Primary: Engineering Consulting - Process Development - Equipment Selection CNC Milling
Secondary: Deburring Plating – Hard Anodized with PTFE Coating Light Assembly CMM Inspection
Overall Part Dimensions
Width: 14" Length: 18"
Tightest Tolerances
± 0.0005" on Hole Location Areas 0.003" Flatness
Material Used
Material Finish
Plating – Hard Anodized with PTFE
Industry for Use
Electronics Manufacturing
In Process Testing/Inspection Performed
Dimensional Inspection, Visual Inspection CMM Measurement
Delivery Location
Austin, TX
Standards Met
Customer Specifications, CAD Drawings
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